Manual book for integrated machine TBCE4M13-R1ER

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TBCE4M13-R1ER Straightening, Bending, End forming and Chipless Cutting Integrative Machine

USER’S GUIDE

Zhongshan OMS Machinery Co.,Ltd. Http:// www.china-oms.com

Tel: +86-760-88885860

Fax: +86-760-88885870

1. Electric specification 1.1 Power supply: three phase AC 380V 50Hz 1.2 Tube bending servo motor 1.2.1 Feeding driver servo Power supply: three phase AC 220V 50Hz/60Hz 400W 3000rpm Driver model: MR-JE-40A Servo motor model: HG-KN43J-S100(HF-KN43J-S100) 1.2.2 Bending driver servo Power supply: three phase AC220V 50Hz/60Hz 750W 3000rpm Driver model: MR-JE-70A Servo motor model: HG-KN73J-S100(HF-KN73J-S100) 1.2.3 Head rotation driver servo Power supply: three phase AC220V 50Hz/60Hz 1000W 2000rpm Driver model: MR-JE-100A Servo motor model: HG-SN103J-S100(HF-SN103J-S100) 1.3 Tube end forming servo motor 1.3.1 Tube end forming mechanism translation driver servo Power supply: three phase AC220V 50Hz/60Hz 1KW 2000rpm Driver model: MR-JE-100A Servo motor model: HG-SN102J-S100(HF-SN102J-S100) 1.3.2 Tube end forming working station driver servo Power supply: three phase AC220V 50Hz/60Hz 400W 3000rpm Driver model: MR-JE-40A Servo motor model: HG-KN43J-S100(HF-KN43J-S100) 1.3.3 Tube end forming punching driver servo Power supply: three phase AC220V 50Hz/60Hz 1KW 2000rpm Driver model: MR-JE-100A Servo motor model: HG-SN102J-S100(HF-SN102J-S100) 1.4 Pneumatic solenoid valve Voltage: DC24V

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2. Operation panel instruction Operation panel of this machine interface as following :

Picture 1: Operation panel

The operation panel consist of graphic man-machine interface,power on,power supply off,automatic start ,automatic stop and emergency stop.

2.1 Function button of operation panel instruction Graphic man-machine interface: To display parameters in processing process, counting numbers, manual operation, automatic status monitoring, alarm information etc. ; Power on/off: Turning up or turning off power supply of the device, indicator lights to display current power status Automatic turning On/Off: Turning on or pause of the automatic cyclic ;indicator lights to display current power status. Automatic Start button light: Lighting up indicates the machine is automatically running; Automatic pause button light: This light is on when the device is in Pause state; Emergency stop: To stop machine in emergency condition.

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3. Graphic man-machine interface operation Operation of this device is mainly through graphic man-machine interface, which will be introduced one by one in the following paragraphs.

3.1 Main menu Turn on the power supply of the device, man-machine interface will skip to the system main menu to wait for the instruction of further command information, as shown in picture 2（picture 3）:

Picture 2: System main menu interface Through main menu interface, each and every operable part of the device can be reached. Interface introduction : 【Manual】: Enter Manual operation interface to operate the device manually; 【 Auto 】 : Enter Auto operation interface to monitor the automatic running of the device; 【Recipe】: Enter technical data recipe list interface, choose recipe to check or edit the process of the product under processing; 【 Mechanical zero 】 : Enter Mechanical zero interface, the device will return to mechanical zero state to confirm position of each mechanism; 【Mechanical parameter】: Enter Mechanical parameter interface to adjust various parameters ; 【 English 】 : Switch operation language of the system, this machine supports two languages: Chinese and English;

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3.2 Manual mode The overall drawing of the device is as shown below:

Tube bending part

Cutting and feeding part

End-forming mechanism and translation platform

Picture 3: Overall drawing of the device Manual operation mode is to complete all the operation of the processing of products manually, manually input data such as angle of each bending curve, length of feeding,etc.. Table format program and G code will not function in Manual mode. 3.2.1 Bending and cutting parts manually In system main menu interface as shown in picture 2, click 【 Manual 】 to enter manual operation mode, first to show up is manual operation interface of Tube bending, as shown in below picture;

Error reset button, which will show up

when

error

occurs Alarming information display widow

Axis Error code, which

will show

up when Axis error occurs

Picture 4: Manual operation interface of bending Mechanical structure of the tube bending part is as shown in below drawing, mechanism of corresponding operation of each manual operation button is marked in the 4

drawing :

Bending clamping die

Bending

pressure

die

Cutting cylinder

Cutting motor

Rounding and straightening

Rotating axis

Feeding mobile clamping die

mechanism

Bending axis

No tube detection

Cutting clamping die

Feeding axis

Picture 5: Tube bending part 【 Feed move fixture 】 : This button operate clamping and releasing of the feed mobile clamping die; 【 Cutting-off clamp die 】 :This button operates clamping and releasing of the cutting-off clamp die; 【Bending clamping die】: This button operate clamping and releasing of bending clamping die; 【 Bending pdie 】 : This button operates clamping and releasing of the bending pressure die; 【Cutting motor】: This button can turn on or off the cutting motor; 【Cutting forward】：This button operates the sticking out and drawing back of the cutting cylinder, when it is sticking out, the rotating blade is driven to cut the work-piece; 【Cutting spray oil】: This button is for operating oil spray of the Cutting spray oil, time length of the oil spray can be set in parameters . 3.2.2 Tube end forming manual operation In manual operating interface, click【End-forming part】to enter manual operation interface of tube end-forming part. 5

Error code of axis will show up when axis error occurs

Picture 6: Manual operating interface of tube end-forming part Drawing of tube end-forming part is shown as below, each mechanism is shown in the drawing. Upper clamping die of end-forming

End-forming station axis

End-forming in and out axis

Lower clamping die of end-forming End-forming platform axis

Picture 7: End-forming part 【 Punch lower clamping die 】 : This button operates the lower clamping die of end-forming; clamping die of end-forming is classified into upper clamping die and lower clamping die, the correct operating sequence is clamping lower clamping die first, and then clamping upper clamping die after the lower clamping die is in the right position. 【 Punch upper clamping die 】 : This button operates the upper clamping die of end-forming; clamping die of end-forming is classified into upper clamping die and lower clamping die, the correct operating sequence is clamping lower clamping die first, and then clamping upper clamping die after the lower clamping die is in the right position. 【Station 1】/【Station 2】/【Station 3】/【Station 4】: Commanding end-forming 6

station axis moves to the corresponding position according to the parameters set for each station; before operation, make sure the end-forming in and out axis is in OUT state. 【Punch backward】 【Punch / forward】: Commanding of the end-forming die to move forward to form the work-piece or exit to switch station and move the end-forming platform axis; Before operation,make sure the station axis has reached the state of a certain station. 【C axis station】/【C axis standby pos.】: These two button must be operated under the condition that the parameter is in a suitable position; button 【C axis station】is for operating end-forming platform to move the end-forming upper and lower clamping die to the same line with the work-piece; when it automatically worked to the point that needs end-forming, system commands end-forming platform to arrive to this position and then clamp upper and lower clamping die of end-forming, then after the instruction station axis move to the designated station, order end-forming axis to move forward or backwards to form the work-piece; button 【 C axis standby pos. 】 is for operating the end-forming platform to quit tube bending interference position, normally, the position to be set is the Zero position of the end-forming platform. 【Tube end spray oil】: This button operates the end-forming oil spraying device, oil spraying time can be set in the parameters;

7

3.3 Mechanical parameters Click 【 Machinery parameter 】 button to enter Mechanical parameter setting interface, as shown below. In this page, relative position of each mechanism, speed parameters and delay parameters in auto running time etc can be set.

Picture 8: Mechanical parameter setting interface 1 【Machinery stroke of Cutting】: To set the maximum stroke of cutting mechanism; 【 End forming C axis coordinate 】 ： To set the coordinate position of the end-forming mechanism platform axis servo moves during end-forming processing process. This position must be made sure that upper and lower clamping die of the end-forming mechanism is in the same line with the axis direction of the work piece. 【C axis return speed】: To set the speed when the end-forming mechanism platform axis return from end-forming position to stand-by position(Zero position); 【 C axis safe coordinate 】 ： when the head rotates and bends, end-forming mechanism and bending mechanism interferes, this parameter sets end-forming platform to avoid the position of the bending mechanism; when coordinate of Axis C is smaller than this parameter, system will recognize end-forming mechanism platform and bending mechanism are free from clashing each other; 【Distance from end-forming die to bending center】: To set the distance between end-forming die to the bending center, when the end-forming axis enter and reach the right position, see distance A in below drawing for reference.

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Picture 9: End-forming - cutting distance 【Distance from bending center to cutter】: To set the distance between cutting saw to the bending center, see distance B in below drawing for reference;

Picture 10: Bending-cutting distance 【F axis pulling speed 】: If the end-forming position is beyond the first bending position, work-piece which are finished processing need to be drawn back, or due to other conditions, it is needed to draw back the work-piece that has already been delivered, to the material shelf, system will do the draw back of the work piece with the speed set here. 【Bending bend down angle】：To set the bending angle needed for the breaking of the work-piece that has been finished bending from the material that have not been bent yet(with cutting marks in the middle for easy breaking); 【No tube detection tail length】: To set the length that the machine can still process when the No tube detection mechanism detects that there’s no tube, see length C in below picture for reference; please set it to be slightly shorter than C.

9

Picture11: No tube compensation 【 End move axis zero point offset 】 : To set the offset between the end-forming mechanism platform axis and original point; 【 The time of decoil wrong detection 】 : To set the judging time for the wrong detection of the feeding mechanism,when the feeding mechanism continuously feeds until it is over the set time period, system will recognize it as feeding mechanism error and pause the running of the device to wait for the manpower to interfere;

Picture 12: Mechanical parameter setting interface 2 【Station 1 coordinate】/【Station 2 coordinate】/【Station 3 coordinate】/【Station 4 coordinate】: To set end-forming mechanism station 1/station 2/station 3/station 4 to the coordinate position when the direction of the processing die and the work-piece axis are in the same line; 【Punch forward coordinate】: To set end-forming in and out axis to the coordinate position when the work-piece move forward until it is formed; 【 Punch backward coordinate 】 : To set end-forming in and out axis to the coordinate position when the work-piece exit to leave the copper mouth; 【Station axis auto locate speed】: To set the auto running speed of the end-forming 10

station axis; 【Punch forward auto speed】: To set the auto running speed of the end-forming in and out axis when it enters; 【Punch backward auto speed】: To set the auto running speed of the end-forming in and out axis when it exits; 【 Machinery parameter spare 】 : Spare parameter of mechanical parameters, insignificant to this machine, no need to set; 【Delay setup】: To enter Delay setup interface, as shown in below picture; the set time is the time starting from issuing the command to finishing the order;

Picture 13: Delay set up interface

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3.4 System parameter Click 【 Mechanical zero 】 button to enter system parameter setting interface, as shown in below picture. In this page, relative parameters of various servo axis can be set. if the setting errors, the device might stop working, so please set it cautiously.

Picture 14: System parameter interface 1 System parameter has been pre-set to optimized parameter Ex factory, it is necessary for the customer to make backup. 【Pulse output mode】: To set the pulse output mode of the servo control module, the pulse output mode to be set must be identical to the pulse output mode set in the parameters the servo magnifier, otherwise the servo will not work. Set value are as shown in below table: 0 1 2 3

direction+pulse output mode positive and negative of pulse output mode AB phase mode 4 times frequency AB phase mode 1 times frequency

【Motor rotation direction】: To modify the rotating direction of the servo motor, setting range 0 or 1; modifying the default rotating direction of the motor will cause error for the running of the device; 【Base speed】: To set the starting speed of each axis, this parameter must be the smallest of all the speed parameters, or error will be reported when starting the device; 【Max speed】: To set the max speed of each axis, when it automatically execute G00, each axis will work with this speed; this parameter must be the largest of all the speed parameters, or error will be reported when starting the device; 【Accelerating time】: To set the time for each axis to accelerate from Base speed to Max speed; 【Decelerating time】: To set the time for each axis to decelerate from Max speed to Base speed; 【Soft limit +limit】/【Soft limit -limit】: To set the coordinate of the limit position allowed for each axis to run to, when the attempted running position is out of this set range, system will report error; 12

【Soft limit valid/invalid】: To set the valid/invalid of the soft limit of point moving, 0 represents valid, 1 represents invalid; 【 Command range 】 : System send arriving signal when the residual volume is smaller than the set value of the command execution 【 Input signal logic 】 : To set the logic of the input signal, see below table for reference : b0

b1

b2 b3 b4 b5 b6 b7 b8

b9-b15

negative limit position signal positive limit position signal driver ready signal termination 0: negative signal logic outside 1: positive signal logic zero signal DOG signal not used manual pause generator input signal not used

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b b b b b b b b b b b b b b b b 1 1 1 1 1 1 9 8 7 6 5 4 3 2 1 0 5 4 3 2 1 0 The parts which are not used must be set to 0.

【Jog speed limit】: To set max speed for point moving 【Jog accelerating time】: To set the time starting from Base speed accelerated to Jog speed limit when point moving is taking place; 【Jog decelerating time】: To set the time starting from Jog speed limit decelerated to Base speed when point moving is taking place; 【Acc./Dec. Type】: To set Acc./Dec. Type, 0 represents trapezoid acceleration and deceleration, 1 represents S shape acceleration and deceleration; 【S ratio】: Set S ratio when choosing S shape acceleration and deceleration; 【Modify confirm】: When the parameters are modified, please press this button to make the modified parameter valid, it is a must to redo the mechanical zero after the parameters take effect;

Picture 15: System parameter interface 2 【Emergency dec. time】: To set the deceleration time each axis uses after pressing the emergency stop button; 【Return zero mode】: To set each axis to Zero mode, for this machine, please set 0; DOG mode; 【Return zero direction】: To set movement direction for each axis to return Zero, 0 represents positive direction, 1 represents negative direction; 【Return zero speed】: To set movement direction when each axis moves fast in the first period during the returning to Zero; 【Crawling speed】: To set the speed with which each axis working when passing through DOG detect during the period when returning to zero 【Zero reset repeat】: To set whether to use limit switch to do original point search when each axis returns to Zero, 0 represents to execute, 1 represents not to execute 【DOG ON back movement】: to set the longest distance each axis is permitted to move when DOG detect is ON, during the period when each axis returns to Zero; 【Zero offset】: To set offset of Zero point for each axis; 【 I/O Distribution 】 : This machine support input and output point reallocation function, when the allocated input and output point is damaged and there’s free point available in the current module, it is ok to adopt the free point directly instead of changing the module. 14

Picture 16: Output address allocation

Picture 17: Input address allocation Instruction： 1. Backup parameter and current parameter in use can not be inputted with the same allocation address 2. current parameter in use can not be inputted with the same address 3. Backup parameter can be allocated with the same address.

15

3.5 Mechanical Zero Click 【 Mechanical zero 】 in system function button list to enter mechanical zero interface, as shown in below picture.

Axis

error

code

shows

up

when

axis error occurs

Picture 18: Mechanical Zero interface Clock 【 OPR Parameter 】 to enter return zero parameter setting interface to set relative parameters for each axis’s returning zero. Please refer to the instruction of the system parameter. After modification, click 【 Modify confirm 】 button to make the modified parameter valid.

Picture 19: Mechanical Zero parameter interface Before returning to Zero, it has to be made sure that each axis is in a relatively safe position, if necessary,crawl operate each axis to safe position before returning to Zero; click directly Mechanical Zero button of each axis to execute returning to Zero, or click 【All axises】to execute all axis to return to Zero.

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3.6 Recipe editing Processing procedure of work-piece adopt Y.R.B (table) mode, it only requires to input length of straight line segment , rotating angle and bending angle, when processing, system will do it successively from up to down . System will store processing procedure of 500 types of different products, with each product 20 bends max. Click【Recipe】To enter recipe list interface, as shown in below picture.

Picture 20: Recipe list interface In recipe list interface, enter recipe number directly or click recipe name directly to enter recipe editing interface, click【Edit】button directly to edit the current recipe, as shown in below picture.

to set length of straight

input work piece

line

No. here

segment

to

set

compensate

Input To

length of the straight to set bending

line segment

set

work-piece

name here

bending speed

angle to

set

angle

rotating of

the

work-piece

Picture 21: Recipe editing interface When input different work-piece numbers in recipe No. input box, system will call out corresponding processing procedure. 【 Feed F 】 : Starting from the first straight line segment, input successively 17

measurement of each straight line segment of the work-piece, for the last straight line segment please input recipe parameter 【Tail length】 【Feed F+】：Input successively compensate value of each straight line segment, ie. Measurement on the drawing and the deviation value after the actual bending. The value is negative if the actual measurement is bigger, positive if smaller; for the last straight line segment, please modify the recipe parameter【Tail length】; 【Rotate R】: Starting from the first bend, please input successively the bend angle needed for each bend mechanism of the work-piece before doing the bending, please input it in the way of absolute position; 【Bend B】: Starting from the first bend, please input successively the bend angle needed for each bend mechanism; ignore the input of bend angle if this movement is for punching; 【Speed】: Please input successively the bend speed for each bend mechanism; speed of feed and rotate will follow the speed set in the auto interface; 【 Save 】 : Save the current editing content of recipe in the data zone of the corresponding recipe No.; 【Save as】: Save current recipe under another recipe No.,input recipe No.in the pop up window;

Picture 22: Copy recipe to... window 【Delete】: Clear data zone of current recipe No. to zero and save; 【Page down】: Click this button to check recipe formula on the next page; 【Page up】: Click this button to check recipe formula on the previous page; Recipe parameter: 【 Bend quantity 】 : Please input bend quantity for the current work-piece which needs bending; 【Die Radius】: Please input bending die radius for the current recipe, in practical processing, follow this parameter to install the bending die, 【 Bend angle Comp. 】 : Please input coefficient of compensation for bending, calculation formula is as shown below:

【Tension coefficient】: Please input tension coefficient when bending, calculation formula is as shown below:

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【Tail length】: Please input length of the last straight line segment of the current work-piece; 【 End-form station Qty. 】 ： Please input station quantity needed for end-forming processing, 【End-forming L.】: Please input length for end-forming; end-forming compensation; 【 End forming Comp. 】 ： Please input end-forming compensation value for end-forming processing; 【Cutting length】：Press 【Calculate cutting L.】button, it will display theoretical length of the work-piece according to the recipe data and recipe parameter inputted currently.

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3.7 Auto run Click【Auto】button to enter auto mode interface, as shown in below picture. In this page, you can monitor general information of current running processes and the current working state of the device.

Axis error code, which will show up when axis error occurs.

Alarming state

Picture 23: Monitor interface of auto mode bending&cutting part 【Recipe No.】【 / Recipe Name】: Current running recipe No.and recipe name, please confirm style No. Of the product which needs to be processed; 【Bend quantity】: Bend quantity of corresponding work-piece of current recipe; 【Bending die radius】: Bending die radius used for current recipe. Please confirm bending die radius installed in the machine is in accordance with this value and the bending radius of the product, otherwise please change die or modify the recipe; 【 End-forming station quantity 】 : To display the station quantity of the current work-piece in the end forming process; 【 End-forming L. 】 ： To display length and compensating length of the current end-forming work-piece; 【Cutting length】：To display the material length of current work-piece; 【 Finished quantity 】 : To display the quantity of products that has already been processed; 【Processing Qty. setup】: To set total quantity of product that needs to be processed; 【Clear】: click to clear the finished quantity of the present; 【Processing cycle】: to display the time needed to process the current work-piece; 【Continue】/【Single step】: To choose continuous processing mode or single step mode; continuous processing mode is to finish all the steps automatically, single step adjusting mode is that when receiving one auto start-up signal,the device executes only one step accordingly; 【 Auto stop 】 : Auto stop processing command button. After pressing Auto stop button, the device will stop running after processing all current work-piece. 【 Program reset 】 : Program reset button. When unknown reason caused failure 20

occurs, pressing this button will reset the program to the original state, this button will not change any of the already inputted parameters. 3.7.1 Auto run steps 1. Lead the raw material of proper specification into the machine; 2. Install proper die, and adjust the relative position of the die and material to a proper position. 3. Turn on power supply and gas source, and make sure gas pressure meets the requirement; 4. Enter the recipe page, select suitable recipe or newly edited recipe, or create new G code; 5. Confirm device is within safe range; 6. Execute mechanical zero for all axis 7. Determine location of tube nuzzle by manpower, if the nuzzle position is different from the cutting knife, manually cut the exceeding material; 8. Clear current finished quantity, or increase set quantity, make sure set quantity is bigger than the finished quantity; 9. Click 【 auto run 】 button, system will automatically start to process the work-pieces until they are finished or alarm.

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Appendix: Alarm content

1

Emergency stop alarm

2 3 4 5 6

Feeding axis return to zero Rotating axis return to zero Bending axis return to zero Cutting axis return to zero Please return to zero

7

Feeding axis servo not ready

8

Rotating axis servo not ready

9

Bending axis servo not ready

10

Cutting axis servo not ready

11

Cutting axis servo return to zero

12

Cutting motor thermal relay alarm

13

Decoiling motor thermal relay alarm

14

G code file error

15

Machining quantity has reach the target!

16

Decoiling time is too long, please solve it!

17

Run the station axis return to zero

Solution When this button is pressed, please investigate or check the line or reset emergency stop module. Execute returning to zero Execute returning to zero Execute returning to zero Execute returning to zero Execute returning to zero Please check if the servo has alarmed, please remove the fault according to the alarm code. Please check if the servo has alarmed, please remove the fault according to the alarm code. Please check if the servo has alarmed, please remove the fault according to the alarm code. Please check if the servo has alarmed, please remove the fault according to the alarm code Execute returning to zero Cutting motor over current, please check if the machine gets stuck or check the line. Cutting motor over current, please check if the machine gets stuck or check the line. G code error, please check G code, G code and S code can’t take up one line Please increase output or clear finished quantity. Decoiling time is too long, please check if it has reached the material end and feeding has been impeded. Execute returning to zero

18

Run the end forming axis return to zero

Execute returning to zero

19

Run the end formingt translate axis return to Execute returning to zero zero

20

Station axis hasn't been ready

Alarm content

Please check if the servo has alarmed, 22

21

End forming axis hasn't been ready

22

End move axis hasn't been ready

23 24 25 26 27 28 29 30 31 32

Please remove the fault according to the alarm code Please check if the servo has alarmed, please remove the fault according to the alarm code Please check if the servo has alarmed, please remove the fault according to the alarm code

Can't meet condition , can't operate bending Please check the operation sequence axis Can't meet condition , can't operate rotating Please check the operation sequence axis Turn to auto mode to start Can't meet condition , can't operate feeding axis Finish tube processing Please add tubes Can't meet condition,Can't operate the station axis Can't meet condition,Can't operate end forming axis Can't meet condition,Can't operate end move axis Please check the line and close the Protective door is not closed protective door Please select the effective recipe. Choose recipe or create G code

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Appendix 1: Layout drawing

1

2

4

3

5

6

A

A

B

B

C

C

DRAWN

D

Rev.

Approved Date

CHECKED

D

Remarks

ZhongShan OMS Machinery CO.,Ltd TITLE DESIGNED

Layout drawing

SCALE

APPROVED

DRAWING NO. NO ISSUED DATE 1

2

3

4

5

6

Appendix 2: Electric Control Drawing

2

1

1QF1

1QF2

3LD2504-0TK53 63A

5SY6350-7CC

4

3

1R00

1R01

1R02

1S00

1S01

1S02

1T00

1T01

1T02

5

6

A

A PE

变压器 SGG-5KVA 415/380-220

1T03

1S03

1R03

6KVA

B

B

SM 3~

SM 3~

End forming move axis

Bend feeding axis

Head rotating axis

MR-JE-100A/HG-SN102

MR-JE-40A/HG-KN43

MR-JE-100A/HG-SN102

220V 1KW

220V 400W

220V 1KW

Rev.

FG 1W7

1U7

U V W

1W6

1U6

SM 3~

C

SM 3~

SM 3~

MR-JE-70A/HG-KN73

End forming station axis MR-JE-40A/HG-KN43

End forming punch axis MR-JE-100A/HG-SN102

220V 750W

220V 400W

220V 1KW

Bend axis

DRAWN

D

CN2

FG

U V W

1W4

1U4

1U3

CN2

FG

U V W

SM 3~

L1 L2 L3 CN1

1V6

CN2

FG

U V W

1V4

CN2

FG

U V W

L1 L2 L3 CN1

1V7

L1 L2 L3 CN1

1W3

CN2

1W2

1W1

1V1

1U1

L1 L2 L3 CN1

1V2

FG

U V W

1U2

CN2

C

L1 L2 L3 CN1

1V3

L1 L2 L3 CN1

Approved Date

CHECKED

D

Remarks

ZhongShan OMS Machinery CO.,Ltd TITLE DESIGNED

Main electric control drawing 1

SCALE

APPROVED

DRAWING NO. NO ISSUED DATE 1

2

3

4

5

6

2

1

4

3

5

6

1R02 1S02 1T02

A

A 2FU2(6A)

2S03

2R03

2FU1(6A)

PE

Transformer JBK-1KVA 415-380/220

1T02

1S02

1R02

1T02

1S02

1R02

1KVA

2S04

2T02 2W2

2R04

2S02

2W1

2V1

2FR2 3RU6016-1BB0

2U1

2FR1 3RU6016-1BB0

2R02

2T01

2S01

2KM2 3RT6016-1AN21

2R01

2KM1 3RT6016-1AN21

2V2

B

2U2

B

C

C M3~

M3~

Cutting motor

Discharging motor

380V 370W 1400RPM

380V 550W 1400RPM

DRAWN

D

Rev.

Approved Date

CHECKED

D

Remarks

ZhongShan OMS Machinery CO.,Ltd TITLE DESIGNED

Main electric control drawing 2

SCALE

APPROVED

DRAWING NO. NO ISSUED DATE 1

2

3

4

5

6

2

1

4

3

5

3KM1 2S04

6

3S01

3S01

A

A

3SB1 1/3

3KM1

10KA07

10KA08

6/3

3SB2

4/3

3/3

3KM1 L

L

PLC

GOT

2/3

N

2FR1

FG

N

FG

2FR2

3KM1

3SB1-HL 220V

3SB2-HL 220V

2R04

2KM1

2KM2

3R01

3R01

3RT6016 220V

Indicator light Indicator light power off power on

220V

Discharging motor

CC12038B 220L 220V

PLC power supply Touch screen L61P GT2310-VTBA 220V 130VA 220V AC 16W

D0

220V

Cutting motor

Electric cabinet fan

C

D1

Power on/off

C

7/3

B 5/3

B

Turning on/off power NES-150-24V 220V 150W

DRAWN

D

Rev.

Approved Date

CHECKED

D

Remarks

ZhongShan OMS Machinery CO.,Ltd TITLE DESIGNED

Control wiring drawing 1

SCALE

APPROVED

DRAWING NO. NO ISSUED DATE 1

2

3

4

5

6

2

1

4

3

5

6

4KA2 4FU1 D1

D11 8KA13

9/4

16/4

8KA16

8/4

8KA15

7/4

8KA14

A

D12

15/4

A

4ES1

4.EM2

B

1/4

B

4KA1

13/4

10/4

10KA1

C

C 4KA1

4FU2

4KA2

6YB1

4HL1

4HL2

4HL3

4HL4

D0

4HL5

D01

D02

Head rotating axis

Triple color alarming indicator light

Start button Servo emergency stop

Emergency stop

servo motor brake

Red

Yellow

light

Green

DRAWN

D

Rev.

Approved Date

Pause button light

CHECKED

D

Remarks

ZhongShan OMS Machinery CO.,Ltd TITLE DESIGNED

Control wiring drawing 2

SCALE

APPROVED

DRAWING NO. NO ISSUED DATE 1

2

3

4

5

6

2 3 Approved Date

Axis 1-1

Axis 1-2

Axis 1-3

Axis 2-1

Axis 2-2

A/A F/A R/A B/A

D/A E/A

End forming station

End forming punch

LY10R2

LX40C6

LD75D2

LD75D4

3

4

Bending

Head rotating

Bend feeding

Axis 0-1

CN1

Rev.

CN1

C CN1

B

CN1

D L02CPU

GT2310-VTBD

CN1

1

2

CN1

End forminng translation

L61P

1 4 5

DRAWN

DESIGNED APPROVED

5

6

A A

RJ45

B

C

Remarks

CHECKED

ZhongShan OMS Machinery CO.,Ltd D

SCALE DRAWING NO.

TITLE

Configuration drawing

NO ISSUED DATE 6

4

CN1

6

CR

PP

NP

41

10

35

46 DOCOM

OPC 12

20 DICOM

RD

EM2

LZR 9

D02 D12

5

A

42

LZ 8

220V 1KW

A

MR-JE-100A

End forming translation axis

3

49

2

1

4.EM2

D02 D12 6KA1 6SQ1

F.LA

F.LAR

F.LB

6SQ2

6SQ3

F.LBR

B07

Y06

B08

DOG original Upper point limit

Y04

B09

Y02

B10

Y00

B11

X0E

B12

X0C

B13

X0A

B14

X08

B15

X06

B16

X04-

B17

X04+

B18

X01-

B19

X01+

B20

X00-

B X00+

B

B06

B05

B04

B03

B02

B01

A05

A04

A03

A02

A01

Lower limit

A10

A09

A08

A07

A06

6KA2

Y07

A11

Y05

C

A12

Y03

A13

Y01

A14

X0F

A15

X0D

A16

X0B

A17

X09

A18

X05-

A19

X05+

A20

X07

L02CPU

C

6KA3

D02 D12

D02 D12

DRAWN

D

Rev.

Approved Date

CHECKED

D

Remarks

ZhongShan OMS Machinery CO.,Ltd TITLE DESIGNED

PLC wiring drawing 1

SCALE

APPROVED

DRAWING NO. NO ISSUED DATE 1

2

3

4

5

6

2

1

4

3

5

6

Liquid level detection

Retract detection

Decoiler detection

Discharging motor thermal relay

Cutting motor thermal relay

No tube detection

Emergency stop

Auto pause button

A

Auto start button

A

D01 D11

D01 D11 7SB01

7SB02

4KA1

7SQ04

2FR1

2FR2

7SQ07

7SQ08

7SQ09

7SQ10

X51

X52

X53

X54

X55

X56

X57

X58

X59

X5A

X5B

X5C

X5D

X5E

X5F

B

X50

B

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

LX40C6 C

C

DRAWN

D

Rev.

Approved Date

CHECKED

D

Remarks

ZhongShan OMS Machinery CO.,Ltd TITLE DESIGNED

PLC wiring drawing 2

SCALE

APPROVED

DRAWING NO. NO ISSUED DATE 1

2

3

4

5

6

8KA01 8KA02 8KA03 8KA04 8KA05 8KA06 8KA07 8KA08 8KA09

Y61

Y62

Y63

Y64

Y65

Y66

Y67

Y68

Y69

Y6A

Y6B

Y6C

Y6D

Y6E

Y6F

B

Y60

1 2

D

3

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

8KA10

Rev.

8KA11 8KA12

Approved Date

8KA13

4

8KA14

DRAWN

DESIGNED

8KA15

Triple color light （Green）

Triple color light （yellow）

Triple color light （red）

3

Button light

discharging motor

End forming upper clamping die

End forming lower clamping die

2

Cutting in

End forming oil spray

Cutting motor

Cutting clamping die

Bend pressure die

Bend semi-pressure die

Bend clamping die

Head translation axis TL

Feed move fixture

1 4 5

APPROVED

5

6

A A

D01 D11 D01 D11

8KA16 B

17 18

C

LY10R2 C

Remarks

CHECKED

ZhongShan OMS Machinery CO.,Ltd D

SCALE DRAWING NO.

TITLE

PLC wiring drawing 3

NO ISSUED DATE 6

2

1

4

3

5

6

A

A

D12

D12

8KA01

8KA04

8KA03

8KA05

8KA06

6KA3

8KA09

8KA10

8KA11

8KA08

7/9

8/9

9/9

10/9

11/9

4/9 9YV04

6/9

9YV03

5/9

9YV01

3/9

B

1/9

B

9YV05

9YV06

9YV07

9YV08

9YV09

9YV10

9YV11

D02

D02 Feed clamping die

Cutting

Bending

End forming

Lower Upper Semi-pressure clamping die Oil spray Pressure die Clamping die Oil spray Move forward clamping die clamping die die

C

C

DRAWN

D

Rev.

Approved Date

CHECKED

D

Remarks

ZhongShan OMS Machinery CO.,Ltd TITLE DESIGNED

PLC wiring drawing 4

SCALE

APPROVED

DRAWING NO. NO ISSUED DATE 1

2

3

4

5

6

2

1

4

3

5

6

Bend feeding axis MR-JE-40A

A

D02

D12

D12

220V 400W

Bend rotating axis MR-JE-100A

D02

A

220V 1KW

LD75D4(AX1 & AX2)

DICOM

20

1A20

PULS B- PULS B+

1B20

20

DICOM

DOCOM

46

1A19

PULS A- PULS A+

1B19

46

DOCOM

NG

36

1A18

PULSE R-

1B18

36

NG

NP

35

1A17

PULSE R+

1B17

35

NP

PG

11

1A16

PULSE F-

1B16

11

PG

PP

10

10

PP

41

CR

CN1

CN1

1A15

PULSE F+

1B15

1A14

CLR COM

1B14

1A13

CLEAR

1B13

B

B CR

41

1A12

RDY COM

1B12

RD

49

1A11

READY

1B11

49

RD

LZR

9

1A10

PG0COM

1B10

9

LZR

LZ

8

1A09

PG05

1B09

4

LA

1A08

PG024

1B08

5

LAR

1A07

COM

1B07

1A06

COM

1B06

1A05

CHG

1B05

1A04

STOP

1B04

1A03

DOG

1B03

1A02

RLS

1B02

1A01

FLS

1B01

8

LZ

42

EM2

X00+ F.LA

4.EM2

X00F.LAR X01+ F.LB

6

LB

7

LBR

X01-

C

F.LBR

TL1

43

EM2

42

C

10KA1 23

MBR

4.EM2

10SQ4

10SQ1 Feed original point

Zero point of Rotating axis 10SQ5

10SQ2 Feed positive limit position

Rotating axis negative limit position

10SQ3 Feed positive limit position

DRAWN

D

Rev.

Approved Date

CHECKED

D

Remarks

ZhongShan OMS Machinery CO.,Ltd TITLE DESIGNED

Servo wiring drawing 1

SCALE

APPROVED

DRAWING NO. NO ISSUED DATE 1

2

3

4

5

6

2

1

4

3

5

6

Bending axis MR-JE-70A

A

A D02

D12

220V 750W

LD75D4(AX3 & AX4) DICOM

20

2A20

PULS B- PULS B+

2B20

DOCOM

46

2A19

PULS A- PULS A+

2B19

NG

36

2A18

PULSE R-

2B18

CN1

NP

35

2A17

PULSE R+

2B17

PG

11

2A16

PULSE F-

2B16

PP

10

2A15

PULSE F+

2B15

2A14

CLR COM

2B14

2A13

CLEAR

2B13

2A12

RDY COM

2B12

B

B

CR

41

RD

49

2A11

READY

2B11

LZR

9

2A10

PG0COM

2B10

LZ

8

2A09

PG05

2B09

EM2

42

2A08

PG024

2B08

2A07

COM

2B07

2A06

COM

2B06

2A05

CHG

2B05

2A04

STOP

2B04

2A03

DOG

2B03

2A02

RLS

2B02

2A01

FLS

2B01

4.EM2

C

C

11SQ1

Bending axis Zero point 11SQ2 Bending axis negative limit position 11SQ3 Bending axis positive limit position

DRAWN

D

Rev.

Approved Date

CHECKED

D

Remarks

ZhongShan OMS Machinery CO.,Ltd TITLE DESIGNED

Servo wiring drawing 2

SCALE

APPROVED

DRAWING NO. NO ISSUED DATE 1

2

3

4

5

6

2

1

4

3

5

6

End forming punch axis MR-JE-100A

End forming station axis

MR-JE-40A

A

D02

D12

D12

A

D02

220V 400W

220V 1000W

LD75D2(AX1 & AX2) DICOM

20

1A20

PULS B- PULS B+

1B20

20

DICOM

DOCOM

46

1A19

PULS A- PULS A+

1B19

46

DOCOM

NG

36

1A18

PULSE R-

1B18

36

NG

NP

35

1A17

PULSE R+

1B17

35

NP

PG

11

1A16

PULSE F-

1B16

11

PG

PP

10

1A15

PULSE F+

1B15

10

PP

1A14

CLR COM

1B14

1A13

CLEAR

1B13

1A12

RDY COM

1B12

CN1

CN1

B

B

CR

41

41

CR

RD

49

1A11

READY

1B11

49

RD

TLC

23

1A10

PG0COM

1B10

23

TLC

1A09

PG05

1B09

1A08

PG024

1B08

1A07

COM

1B07

42

EM2

1A06

COM

1B06

EM2

42

4.EM2

4.EM2

C

C 6KA1 43

6KA2

TL1

1A05

CHG

1B05

1A04

STOP

1B04

1A03

DOG

1B03

1A02

RLS

1B02

43

TL1

12SQ3

End forming station axis negative limit position

12SQ2 End forming punch axis negative limit position 12SQ4 12SQ3

End forming station axis positive limit position

1A01

FLS

1B01

End forming punch axis positive limit position

DRAWN

D

Rev.

Approved Date

CHECKED

D

Remarks

ZhongShan OMS Machinery CO.,Ltd TITLE DESIGNED

Servo wiring drawing 3

SCALE

APPROVED

DRAWING NO. NO ISSUED DATE 1

2

3

4

5

6

1

2

4

3

5

6

A

A

LD75D4 RUN

AX

ERR.

1 2 3 4

AX 4

2B20

B

2

3

2A20

1B20

1

1A20

B

C

C

2B1

2A1

1B1

1A1

DRAWN

D

Rev.

Approved Date

CHECKED

D

Remarks

ZhongShan OMS Machinery CO.,Ltd TITLE DESIGNED

LD75D4 terminal drawing

SCALE

APPROVED

DRAWING NO. NO ISSUED DATE 1

2

3

4

5

6

Appendix 3: Pneumatic Elementary Drawing

2

1

4

3

5

6

A

A

Pressure die cylinder

Clamping die cylinder C55B40-36M

C55B40-35M

MLH-5-1/8-B-DC24V

MLH-5-1/8-B-DC24V

MLH-5-1/8-B-DC24V

Cutting clamping cylinder

Feeding clamping cylinder CQ2B100-10DCZ～SMC

MLH-5-1/8-B-DC24V

CDQ2B63-10DCZ

MLH-5-1/8-B-DC24V

Cutter forward cylinder CDQ2A32-15DCZ～SMC

MLH-5-1/8-B-DC24V

B

B

End clamping cylinder

End clamping cylinder

CDQ2B80-50DZ CDQ2B80-50DZ

C

C MLH-5-1/8-B-DC24V

Air power

Stop valve

0.25 inch single valve

Air tank

3 Way hand pushing valve L-VHS2000-02

MLH-5-1/8-B-DC24V

Adjusting valve UFR/4-04

DRAWN

D

Rev.

Approved Date

CHECKED

D

Remarks

OMS Machinery Co.,Ltd TITLE DESIGNED

Pneumatic elementary drawing

SCALE

APPROVED

DRAWING NO. NO ISSUED DATE 1

2

3

4

5

6

Appendix 4: Alarm codes and solution